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Cycle Counting

Cycle counting verifies physical inventory against system records and automatically adjusts stock levels for discrepancies. Use it for ongoing accuracy programs, periodic spot checks, or full physical inventories without requiring operational shutdowns.

Quick start: Go to Inventory → Cycle Counts, set Warehouse and Locations filters, click Run New Cycle Count, enter quantities in the Found column, then click Review Count → Post Count. Requires the Cycle Count permission.

MethodAccess PathPurpose
Desktop Cycle CountsInventory → Cycle CountsFull-featured counting with variance analysis and approval workflows
Mobile Cycle CountsSee the Mobile Cycle Count guideOn-the-floor counting with barcode scanning
Bulk ImportUtilities → General → Import and Export → Stock TransactionsImport count data from external systems or spreadsheets

Access: Navigate to Inventory → Cycle Counts (under the Inventory group in the left sidebar). Requires the Cycle Count permission. If this menu item is not visible, contact your administrator.

Cycle Count

Cycle Count List Page

The list page shows all cycle count sessions. Columns: Edit, Cycle Count ID, Description, Warehouse, Locations, Users, Discrepancies, Posted, Date. All column headers except Edit are sortable. Use Print, CSV, or XLSX to export the list. Use the Search, Filters, and Definition controls to narrow results.

Creating a New Count

Click the Run New Cycle Count link. The new count session is created immediately using the current Warehouse and Locations filter selections - there is no intermediate setup form. The count appears in the list with a new ID (e.g., CC-00023) and opens the Cycle Count Utility.

Setting the Count Description

The Description is set after the count is created. Click the pencil (edit) icon next to any count in the list to open the record editor. Enter or update the Description (up to 255 characters) and click Save. This is the only place to set the Description.

Opening a Count

Click the Cycle Count ID link to open the Cycle Count Utility for that session.


Cycle Count Utility

The Cycle Count Utility (/Inventory/CycleCountLines) is where you enter counted quantities and post adjustments.

Filters and Display

At the top of the utility, Warehouse and Locations are shown as display-only text - they reflect the settings from when the count was created and cannot be changed here.

Additional filters:

FilterNotes
SupplierTextbox with ”…” lookup button. Filters count lines by supplier.
CategoryTextbox with ”…” lookup button.
ViewDropdown - see options below.

The utility also includes a Search box with a field dropdown. Available search fields are Item ID, Description, Supplier, Location, Serial, Status, Found, Expected, Diff., and Post.

View dropdown options:

OptionShows
All ItemsAll lines in the count
All Counted ItemsLines where a Found quantity has been entered
All Expected ItemsLines with a system expected quantity
Counted DiscrepanciesLines where Found ≠ Expected
Counted OveragesLines where Found > Expected
Counted ShortagesLines where Found < Expected
Not Posted ItemsLines not yet posted

Default view is set by Admin Option 198.

Grid Columns

ColumnDescription
Item IDItem number
DescriptionItem description
SupplierSupplier assigned to the item
LocationEditable field - update if item was found at a different location. ”…” button opens warehouse map lookup.
SerialSerial number. Toggle visibility with Show/Hide Columns.
StatusPer-line status: Not Posted, No Change, or validation message
FoundEnter actual counted quantity (number input, min 0)
ExpectedSystem quantity at time of count
Diff.Found minus Expected (auto-calculated)
PostCheckbox - select lines to include in posting. Auto-checked when a discrepancy exists.

Entering Counts

  1. Locate the item row.
  2. Enter the physical quantity in the Found column.
  3. Diff. updates automatically. The Status column shows “No Change” when Found matches Expected.
  4. If the item was found at a different location, update the Location field on that line.
  5. The Post checkbox is auto-checked when a discrepancy exists. Uncheck to exclude a line.
  6. Click Select All to check all visible lines, or Deselect All to uncheck all.
  7. Click Save to save progress without posting.

Show/Hide Columns

The Show/Hide Columns collapsible control in the toolbar lets you toggle:

  • Serial column
  • Supplier column

When Admin Option 290 is enabled, an Alt. Serial column appears in the grid. There is no separate toggle for Alt. Serial.

Validation Errors and Warnings

The utility displays an error/warning badge (e.g., “2 errors, 11 warnings”) in the pagination area. The Status column on each line shows the specific message for that row. Counts with errors cannot be posted until the errors are resolved. Warnings allow posting but flag items to review.

Posting Summary

At the bottom of the utility, a summary table updates as you mark lines for posting:

Lines to PostNumber of lines selected
Receipts (+)N lines / +N units (overages)
Issues (−)N lines / −N units (shortages)
Net ChangeNet unit adjustment

Review this summary before posting to confirm the scope of adjustments.


Review Count and Posting

Posting finalizes the count and creates inventory adjustment transactions - issues for shortages, receipts for overages.

Standard Posting Workflow

  1. Enter counts in the utility and resolve any validation errors.
  2. Check the Posting Summary at the bottom of the page.
  3. Click Review Count. The utility enters read-only review mode showing all items marked for posting.
  4. Review the list. Click Back to return to editing if changes are needed.
  5. Click Post Count to finalize. Adjustment transactions are created and inventory levels are updated.

Review Count mode: The grid is read-only. A label at the top reads “Review Mode - Showing all items marked for posting. Use Back to continue editing.” Available buttons: Review, Back, Post Count.

Admin Option 810: When enabled, Post Count is also visible in normal edit mode, allowing you to bypass the Review Count step.

Admin Option 170: When enabled, an approval workflow is required before posting. Approval controls appear in Review Count mode.

Variance Types

VarianceResult on Post
Shortage (Found < Expected)Creates an Issue transaction
Overage (Found > Expected)Creates a Receipt transaction

Other Utility Controls

ControlFunction
SaveSaves current entries without posting
RefreshReloads count data without losing entered quantities
ReviewOpens Report 146 - Cycle Count Review for the current count
Review CountEnters read-only review mode before posting
Select All / Deselect AllToggle Post checkboxes for all visible lines

Desktop Cycle Counting

Full workflow:

  1. Navigate to Inventory → Cycle Counts.
  2. Set the Warehouse and Locations filters on the list page.
  3. Optionally set Supplier or Category filters.
  4. Click Run New Cycle Count. The new count is created immediately and the Cycle Count Utility opens.
  5. Enter counted quantities in the Found column for each item.
  6. Update the Location field on any line where an item was found at a different location.
  7. Mark lines for posting using the Post checkbox, Select All, or Deselect All.
  8. Resolve any validation errors shown in the Status column.
  9. Review the posting summary at the bottom of the page.
  10. Click Review Count, then Post Count to finalize.

To update the count description at any time, return to the list page and click the pencil icon next to the count.

Admin Option 174 enables a Split column for partial quantity counting.


Mobile Cycle Counting

Mobile cycle counting is covered separately in Mobile Cycle Count. Use that page for the current mobile workflow, count types, and mobile-only options.


Bulk Import

For large-scale counts or importing data from external systems:

Path: Utilities → General → Import and Export → Stock Transactions → Cycle Count row

A Cycle Count Template download link is available on the import page.

Supported formats: CSV, XLS, XLSX

Available Fields:

FieldRequiredDescription
WarehouseYesWarehouse name or ID
Item IDYesItem number being counted
LocationNoWarehouse location
UnitsYesActual physical count quantity
SerialNoSerial number for tracked items
Alt. SerialNoSecondary serial number (Admin Option 290)
Count SessionNoGroup counts by session identifier

Workflow:

  1. Download the Cycle Count Template from the import page.
  2. Prepare the data file with count results.
  3. Return to Utilities → General → Import and Export → Stock Transactions → Cycle Count row and upload the file.
  4. System validates and creates a cycle count session.
  5. Open the count in the Cycle Count Utility, review imported lines, and post.

Permissions

Both the Cycle Count list page and the Cycle Count Utility require the Cycle Count permission. Additional controls are gated separately:

PermissionWhat It Controls
Cycle CountAccess to Inventory → Cycle Counts and the Cycle Count Utility
Administrative OptionsAdmin Options gear icon in the Cycle Count Utility toolbar

Approval workflow controls (Admin Option 170) are visible to all users with Cycle Count access but the approval action itself may be restricted by your organization’s group assignments.


Admin Options

OptionDescription
170Require approval before posting cycle counts
174Enable Split column for partial quantity counting
198Set default view for count lines
290Enable Alt. Serial column (secondary serial number)
504Enforce warehouse-specific item assignments
526Auto-save count progress to prevent data loss
529Use alternate color coding for variance highlighting
810Show Post Count in normal edit mode (bypass Review Count requirement)

Count Management

All cycle count sessions are managed from the Cycle Count List page (Inventory → Cycle Counts).

The list shows a Posted column (Yes/No). A count with some lines posted and others pending shows No until all selected lines are posted.

Count statuses:

StatusMeaning
OpenIn progress or awaiting completion
PostedAll adjustments processed
PartialSome lines posted, others pending (inferred)
Pending ApprovalAwaiting approval workflow (Admin Option 170)

30-day auto-close: Counts not modified in 30 days are automatically treated as closed by the system.


Troubleshooting

Count quantities not saving

  • Enable Admin Option 526 for auto-save. Check network connection and refresh the browser if entries are lost.

Cycle count cannot be posted

  • Check the error/warning badge at the top of the utility. Resolve all errors in the Status column before posting.
  • If Admin Option 170 is enabled, approval is required - check the approval status in Review Count mode.

Cycle Count page not accessible or controls are missing

  • Your account requires the Cycle Count permission to open the list page or utility. Contact your administrator to have it added to your security group.
  • If the Admin Options gear icon is missing from the utility toolbar, your account requires the Administrative Options permission.

Key Reports

ReportAccessUse For
Cycle Count Review (Report 146)Review button on Cycle Count UtilityVariance detail - expected vs. counted. Use before posting.
Cycle Count List (Report 253)Print on Cycle Count List pageSummary of all sessions - status, warehouse, variances.

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